The world of cables has many particulars. The engineering of a cable's electrical properties and it's application
is usually formost in a consumer's thoughts when looking to purchase a cable. What's not as frequently considered
is the material used to insulate the cable. This is known as the jacket. Most store-bought cables are
expected to be used in a home or office, but when buying cables for a more particular use the materials used in
construction become more of a concern. Do you want to run a coax cable to your detached garage for a TV?
Can you run a normal network cable in the plenum space in your office building? Is it legal to send this cable to
my customer in Germany? We hope our answers to these questions, and more, will help make your next project a
lasting success.
The information printed on a cable jacket will usually tell you everything you need to know. Typically this
includes the manufacturer or UPC code, jacket material, any electrical standards it meets, temperature rating,
and frequently a material rating that will tell you where the cable can be run in a building. Let's look at a
common
Cat-6 network cable as an example.
 Click to
Enlarge |
 |
CM - This is the material class for the cable. This is an example of a UL rating. A detailed explanation of UL
ratings is given below. CM means this cable is made for general purpose. If this specified CMP or CMR, the cable would be suited
for plenum or riser applications. |
 |
24 AWG (American Wire Gauge) - The indiviudal conductors of this cable are 24 gauge. This does not indicate that the
conductors are solid or stranded. |
 |
75 degrees Celsius - This does not mean that the cable will combust at this temperature, but rather the plastics used
will slowly degrade if kept above this temperature for extended periods. |
 |
Underwriters Laboratories - This is a standards body that oversees the design and manufacture of all kinds of
products. It is not part of any federal code requirements, but is sometimes required by some companies for insurance
purposes. |
 |
The UL reference number relates to the manufacturer of this product. |
 |
Canadian Standards Association - This is another standards body like UL, but is obviously more specific to Canadian
installations. |
 |
Just like the UL reference, the CSA reference number relates to the manufacturer. |
 |
CMG - This is the rating of the fire retardent in the cable. |
 |
Electrical Testing Laboratories - The standards body that verified this cable |
 |
Verified - Indicates that this cable was verified by the afore mentioned body. |
 |
TIA/EIA-568-b.2-1 - The coloring specification for the conductors inside this cable is in EIA-568-b revision 2-1
format. For network and phone cables, this lets you know which order to put the conductors in a crimp connector or to punch down
to a block. |
 |
CAT.6 - This of course indicates that this is a Catagory 6 network cable. Were this a coax cable, it would specify an
appropriate standard like RG6, RG59 or RG59. |
 |
Unshielded Twisted Pair - Twisted pair cables offer a simple form of shielding by twisting two conductors together
down the length of the cable. The number of twists per inch (TPI) in networking cable is usually around 2 to 3 TPI, but this is
up to the manufacturer. Catagory specifications like Cat 5 and Cat 6 do not define cable construction, only the electrical
performance after manufacture. If this were shielded cable, this would say STP for Shielded Twisted Pair. Frequently cables will
also specify the percentage of the shield. Coax cables can be anywhere from 60% to 99% shields, and frequently have several
layers. Many satellite TV providers reccomend "Quad Shield RG6". |
While this information is rarely in the same order on different types of cables, the material ratings have the same
meaning.
UL Ratings
The Acronym UL stands for "Underwriters Laboratory." So what's this organization and what do they do? Underwriters Laboratory is
an independant organization
that tests thousands of products under controlled conditions. The goal is to determine in what applications these products are
safe to be used. The end result
is recognizable standards (such as CM - see above) that help consumers and businesses select products that they can reliably count
on for their specific
applications. A few ratings that are frequently encountered in cabling are:
| CL-2 / CL-3 |
This rating signifies the cable is intended for use with class-2 or class-3 circuits inside the walls of residential
or commercial buildings.
Most of our audio and video
cables, including our HDMI cables, have this rating
designation, something that becomes important if you're considering setting up a home theater
where the cables will be run in-wall.
|
| CM |
This rating signifies the cable is intended for general use within buildings. |
| CMX |
This rating signifies the cable can be used inside of buildings where the wire or cable is enclosed in a
non-combustible conduit or raceway or in nonconcealed spaces where the exposed wire does not exceed 10 ft. This cable may also be
used outdoors and anytime you're looking to run an outdoor setup CMX-rated cables should definately be considered. |
| VW-1 |
The VW-1 is a the name of the vertical flame test the UL uses to determine the flamibility of the wire. |
| P Suffix |
Ratings ending in P designate that the cable is plenum-rated as well allowing it to be used in plenum
areas. Plenum-rated cables are more resistant to fire then normal cables. (Examples: CMP, CL2P)
Plenum cables are extremely important if the area you're running cables through requires them (Usually determined
by your local fire code). One reason why a plenum cable might be required would be that areas
such as a plenum space serve as one of the main airways for buildings and burning PVC would pose a considerable
healthrisk for the buildings occupants. |
| R Suffix |
Ratings ending in R designate that the cable is intended for use in riser applications (vertical shafts) in
residential or commercial construction. (Examples: CMR, CL2R) |
Jacket Material
The material the jacket of the cable is made of is one of the most important features in defining where the cable can and can't be
used. It's important not
only in how physically durable the cable is but also how resistant it is to things such as fires. Some examples of materials
are:
| PVC |
This commonly used material's name stands for PolyVinyl Chloride. It's one of the most popular construction materials
due to the fact it's relatively
inexpensive to manufacturer and highly durable. PVC comes in many different versions (Example: Anti-UV PVC seen in outdoor
rated cables). |
| CPVC |
Chlorinated Polyvinyl Chloride. This cable is similar to PVC however it can withstand much higher
temperatures. |
| FEP |
Fluorinated Ethylene Polymer. One of the two plastics used in plenum cables along with a low-smoke version of
PVC. |
| XLPE |
Cross-Linked Polyethylene. This is an alternative for PVC and is good choice for high-temperature
applications. |
| LSZH |
Low Smoke Zero Halogen. This material is a good choice to use in situations where the smoke given off from cables
catching on fire
present health risks. When exposed to fire this cable will burn with very little smoke and no halogens. |
Shielding
One of the most important considerations you can make when choosing a cable is selecting a cable with the appropriate shielding.
If this decision is neglected it could lead to a poor signal or no signal at all. The culprit is electrical interference,
electrical currents
effect other nearby electrical currents and in the world of electronics this leads to unwanted performance degradation.
The amount of shielding required will vary widely depending on what type of cable you're using but also your application.
Examples of when shielding decisions are necessary includes:
- A Cat5 cable being used in your home vs. in a commercial server room.
- A coxial cable being used in your living room vs. be run into your home with your power cables.
- Another example would be if you're running a multimedia application over something like Cat5/6.
In general whenever your cables are in close proximity to power cables a shielded cable should be a consideration, especially when
the cables are
running parallel to each other. Some examples of shielding include:
| Aluminum Foil |
This is a common type of shielding seen on anything from an RG6 coxial cable to a Cat6 cable. It an excellent choice for deflecting electrical
interference. |
| Copper Braiding |
Copper braiding is used in cables such as coaxial cables to provide shielding. It's typically expressed in the
percent of coverage it provides (example: 95% coverage). |
Dielectric Insulators
Cables such as coaxial cables have a dielectric insulator. The primary responsibility of a dielectric insulator is to keep the
wire in the center of the cable as well as keeping
a distance between the wire and anything that may be able to cut or pierce the jacket. The dielectric insulator is usually made of
polyethylene or polytetrafluoroethylene. In Cat5/Cat6 cables
that are shielded Mylar is used as an insulator. Mylar is a polyester film that is extremely strong with excellent insulation
properties.
A good picture of a coaxial cable's dielectric insulator can be found
here.
Outdoor Ratings/Direct Burial
Most cables are not inherently made to be used outdoors. A cable being exposed outdoors presents a few challenges which, if not
addressed in the manufacturing of the cable,
could lead to the long term failure of the cable. It's important to consider the following when looking at
outdoor-rated cables:
| Moisture Protection |
Being exposed to the elements the cable will most certainly encounter moisture. The cable must be manufacturered to
withstand moisture and continue
working in damp or wet conditions. This becomes increasingly critical with direct-burial cable. Two commonly used
solutions for moisture protection are waterproof tape
or non-reactive gel, both increase the moisture barrier around the wires inside. Cables designed for this may also have
a "-2" after their UL rating. |
| Temperature |
While all cables have a temperature rating this becomes a large concern with outdoor-rated cables. Outdoor rated
cables will typically be
more resistant to cold and heat than a non-outdoor rated cable. Outdoor-rated cables go through additional testing such
as a cold-bend test
where the cable will be kept at a temperature such as -20C for 4 hours while bent in a pre-determined radius. If the
cable does not crack it passes. Still it is always wise to check the temperature ratings as there's a big difference
between using the cable under a sheet of ice and using a cable on top of a metal room in New Mexico. |
Questions and Answers:
Q: Why do I have to use special cable just to run outside?
A: The jacket material of most cable is just a simple PVC (Polyvinylchloride). PVC will degrade in UV light (sunlight)
and becomes brittle with dramatic changes in temperature. You may get through a season or two with a normal cable,
but eventually it will fail. It's best to either use the correct type of cable, or run it in a metal conduit.
Q: Can outdoor rated cable be buried?
A: Generally, outdoor rated cable does not have enough of a moisture barrier to withstand being buried.
It is possible for manufacturers to use an outdoor rated coating on a cable, and then fortify it with a
waterproof tape to increase the moisture barrier and make it safe to put in the ground. Alternatively, some
cable coatings can be buried without fortification (CMX). It is also common to fill the cable with a
non-reactive gel to keep any water that make it through the jacket from spreading through the length of the
cable.
Q: I'm running a network in an existing home and I have a particularly difficult run to make from the switch
to the kitchen. I'd like to run the cable in a heating duct. Will a normal network cable do the trick?
A: Not quite. A heating duct is a plenum space and a plenum rated cable would be required. If you're traveling
between floors, you'll have to use a riser rated cable (CMR). Also, check with your local building department
for the regulations on putting holes into a plenum box.
Q: My woodworking shop is in a detached garage about 150 feet from my home, and I'd like to run network and phone
line out there. What should I use?
A: While a good argument could be made for a
wireless solution, you
have two cabling options. Either you can run a conduit and run your cables inside, or bury the cables directly.
Burying the cable directly is faster and usually cheaper, but if you run a condiut you can add cables to it
later if you need to. No matter what your choice, be sure to use solid core cable. It conducts better over
longer distances.
Q: Can I include a cable a with a product I ship to Europe?
A: Yes! However, quite soon it will be important to make sure the product meets the requirements of the
ROHS (Restriction of Hazardous Substances) directive. We currently offer
a large selection of ROHS compliant products.